FCR - 50N Fast Concrete Repair
3-Component Polymer Hybrid Quick Drying Repairing Mortar
FCR - 50N is an advanced pre-packaged, solvent-free, self-levelling, and self-curing mortar designed for high-performance concrete repair. Enhanced with a high-solid, unique particle pourable polymer hybrid, FCR - 50N delivers exceptional results in demanding environments. It achieves a driveable surface within just 3 hours of application with excellent adhesion, abrasion resistance, and outstanding temperature stability from −80°C to +300°C.
- Rapid curing — traffic starts at 3 hours
- Temperature stable: −80°C to +300°C
- Self-levelling & self-curing
- Excellent adhesion with concrete surfaces
Color Range
Colours are approximate. Actual shade may vary slightly.
Our Clients
Overview
Usage / Application Areas
- Concrete roads patch repairs
- Industrial flooring patch repairs
- Hole and void filling
- High strength grouting and fixing of anchor bolts
- Mechanical joints in roads, bridges, and decks
- Machine bases and base plates for light and heavy machinery including heavy-impact and vibratory machinery, reciprocating engines, compressors, pumps and presses
- Spalled concrete structures and car park decks
Key Features
- Rapid curing time — traffic starts at 3 hours
- Exhibits stability across a wide temperature range, −80°C to +300°C
- Excellent abrasion resistance
- Excellent adhesion with concrete
- Self-curing
- High strength and resistant to physical, chemical & thermal shocks
- Easy to mix and pour
Packing Details
Applications
Concrete roads, Industrial flooring, Warehouses, Ports & docks, Road & pavement repairs, Machine bases, Bridge decks, Mechanical joints, Car park decks, Spalled concrete structures
Product Details
| Curing Time @ 30°C | Compressive Strength |
|---|---|
| 3 – 5 Hours | < 50 N/mm² |
- Solvent-free formulation — environmentally responsible
- Self-curing — no external curing compound required
- Read the latest MSDS before use for safe handling, storage, and disposal guidance
- Use PPE — gloves, goggles, shoes and mask where possible
Application
- 1
Prepare the Components
Take Component A and Component B. Shake both components well before opening to ensure proper consistency.
- 2
Initial Mixing
Pour both components into a 10-litre capacity bucket. Using a putty stirrer or a low-speed drill (250–550 rpm), mix Components A and B for approximately 30–60 seconds until uniformly blended in colour and viscosity.
- 3
Add Component C
Gradually add Component C to the mixed A and B components. Mix for approximately 1.5 minutes until the mixture is uniform and homogeneous.
- 4
Full Mixing Requirement
Ensure all three components are mixed thoroughly. Part mixing is not recommended as it may compromise the quality of the product.
- 5
Ready to Use
The mixture is now ready for use. Pot life of the mixed material is 30 minutes — use within this time frame to avoid workability issues.
- 1
Surface Preparation
Concrete must be at least 28 days old. Surface must be sound, clean, dry or matt damp, and free from ice, standing water, oil, grease, coatings, laitance, efflorescence, and loose material.
- 2
Edge Cutting
Properly groove the edges of the pothole using a concrete cutter. Depth is determined by the severity and depth of damage to ensure a clean, well-defined repair area.
- 3
Removal of Loose Material
Use a concrete breaker to remove any loose or damaged material. Clear all debris manually or with appropriate tools so no remnants remain inside the repair area.
- 4
Dust Extraction
Use a vacuum pump to remove all fine dust particles from the prepared surface, ensuring a clean substrate for effective adhesion and durable repair.
- 5
Pouring & Finishing
Pour the mixed FCR - 50N directly into the prepared pothole. No vibration is needed — the product is self-levelling. Use a Palti Patra or trowel to smoothen the surface. No curing compound required. Recommended pouring depth is 1.5 inches. For depths exceeding 1.5 inches, fill with aggregates first, leaving the top 1.5 inches for FCR - 50N.
Frequently Asked Questions
Mix Component A and B first, then add Component C, and pour — no water, no curing required. FCR - 50N bonds with concrete instantly and cures to a smooth, durable finish within hours.
No curing required — FCR - 50N is self-curing and reaches a driveable surface in 3 hours.
Choose a system that is fast, strong, and long-lasting. FCR - 50N does not shrink or crack — it permanently restores floors, driveways, foundations, and more.
No water. No waiting. FCR - 50N repairs and reopens to traffic in 3 hours — a reliable solution for industrial areas and heavy traffic.