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Dielectric Insulation Paint product

Dielectric Insulation Paint & Coating

Two-variant solvent-free insulation system — 5 kV (Paint) & 15.3 kV (Coating) — ERDA Certified

ERDA Certified

Insulation Paint

160–600 micron DFT — >5 kV

Insulation Coating

1.5–4.0 mm DFT — >15.3 kV

A high-performance solvent-free dielectric insulation system available in two variants: Insulation Paint (160–600 micron DFT, >5 kV) and Insulation Coating (1.5–4.0 mm DFT, >15.3 kV). Single component with no pot life, cure time as low as 10 minutes at ambient. Directly applicable to carbon steel, galvanized surfaces, or any primer paint. Designed for safe insulating properties in superconducting medium environments.

  • Insulation Paint: >5 kV dielectric strength at 160 micron DFT
  • Insulation Coating: >15.3 kV dielectric strength at 1.6 mm DFT
  • Solvent free — no volatile compounds, zero evaporation loss
  • Single component — no pot life, cure time ≥10 minutes at ambient
  • Directly applicable on carbon steel, galvanized coating, or primer
  • Shelf life >3 years — store at 0–30°C away from direct sunlight

Color Range

+
Custom

Custom shades available on request.

Overview

Usage

  • Applied directly on carbon-steel surfaces, cured galvanizing coatings, or any primer paint.
  • Used on steel structures for safe insulation in superconducting medium environments.
  • Protective coating for control panels, switchgear, and electrical distribution boards.
  • Insulation for bus bars, cable trays, electrical enclosures, and substations.
  • Used in OEM facilities, power plants, chemical plants, and refineries.
  • Suitable for both indoor and outdoor electrical installations requiring dielectric protection.

Advantages

  • Solvent free — no volatile compounds, environmentally responsible
  • Single component — no mixing, no pot life limitations
  • Fast cure: ≥10 minutes at ambient temperature
  • Insulation Paint: >5.0 kV dielectric strength at 160 micron DFT
  • Insulation Coating: >15.3 kV dielectric strength at 1.6 mm DFT
  • Specific surface resistivity >1×10¹² Ω (IS2584 / IEC 60093 / ASTM D257)
  • Pull-off adhesion ≥25 MPa on grit blasted steel (ASTM D4541)
  • Excellent chemical resistance: 5–25% H₂SO₄, HCl, NaOH
  • Hardness Shore D >65 — tough, durable surface
  • Heat resistant: stable in aqua solution up to 50°C, dry condition up to 150°C
  • Shelf life >3 years — store at 0–30°C

Packaging

Available PacksAs per project requirement
Storage Temp.0–30°C
Shelf Life>3 Years

Applications

Control Panels, Switchgear, Electrical Rooms, Bus Bars, Cable Trays, Steel Structures, Carbon Steel Surfaces, Galvanized Surfaces, Power Plants, Chemical Plants, Refineries, Substations, OEM Facilities, Data Centres, Superconducting Medium Environments

Product Details

ComponentsSingle component — No Pot Life
Solvent ContentSolvent free (Zero VOC)
Cure Time≥10 minutes at ambient
Paint — Film Thickness160–600 micron DFT
Paint — Dielectric Strength>5.0 kV at 160 micron (IS2584)
Coating — Film Thickness1.5–4.0 mm DFT
Coating — Dielectric Strength>15.3 kV at 1.6 mm (IS2584)
Surface Resistivity>1×10¹² Ω (IEC 60093 / ASTM D257)
Compressive Yield Strength>40 MPa (ASTM D695)
Pull Off Adhesion≥25 MPa (ASTM D4541 / ISO 4624)
Tensile Shear>15 MPa (ASTM D1002)
Impact Strength>4 kJ/m² (ASTM D256)
Compressive Strength>400 kg/cm² (ASTM D695)
Tensile Strength (Yield)>10 MPa (ASTM D695)
Elongation>1% (ASTM D638 — 7 days at 22°C)
Hardness Shore D>65 (ASTM D-2240)
Pot Life≥2 hours (ASTM-2471)
Net Coverage — Primer86 ft² per Kg
Net Coverage — Top Coat11 ft² per Kg
Corrosion ResistancePass (ASTM G8)
Chemical ResistanceExcellent — H₂SO₄, HCl, NaOH
Heat Resistance (Aqua)Stable up to 50°C continuous immersion
Heat Resistance (Dry)Stable up to 150°C
Shelf Life>3 Years (store at 0–30°C)

Application

Insulation Paint DFT160–600 micron
Insulation Coating DFT1.5–4.0 mm
Application MethodBrush, Roller, or Airless Spray
Cure Time≥10 minutes at ambient
Pot Life≥2 hours (No Pot Life for single component)
Storage Temperature0–30°C — away from direct sunlight
Primer Coverage86 ft² per Kg
Top Coat Coverage11 ft² per Kg